He began his career as a service engineer before taking on the role of a leader responsible for the marketing and sales development of robotics products. His knowledge and passion for innovation make him one of the key ambassadors of digital transformation in the industry. As he admits, his work is not just a professional challenge but also a personal fascination with technology.
What were the key events or innovations in industrial automation that defined the industry in 2024?
Jacek Smoluch: It might not be surprising, but artificial intelligence (AI) is the technology that made significant strides in 2024. Of course, AI has been present in the industry for some time before it became a hot topic, but its impact on the sector is now unmistakable. This is more than a passing trend. Thanks to AI, we can now talk not just about optimization but about the autonomy of machines.
Data collection used to be time-consuming and required manual analysis, leading to delays in decision-making. Today, processes can be adjusted in real time, which fundamentally changes how production facilities operate. However, we must remember that AI depends on data collection and management, areas where many companies still face significant challenges. Before implementing AI, machines, production lines, and entire factories must first be digitized.
How does AI impact the operation of production facilities?
J: AI enables not only real-time optimization of processes but also predictive solutions. By analyzing data in real time, potential machine failures can be predicted, significantly reducing downtime and allowing for more effective management of equipment lifecycles. This is a tremendous benefit for businesses striving to maximize efficiency while reducing costs.
How do you evaluate the development of technologies related to sustainability in 2024?
J: I wouldn’t call it groundbreaking—there hasn’t been a single event forcing a sudden change. These processes happen gradually. Some people overestimate what can be achieved in a year. Here, we are running a marathon, not a sprint.
More factories are using renewable energy sources and installing their own generators. EU regulations and funding also play a significant role, driving energy efficiency. Additionally, geopolitical factors, such as COVID-19 and the war in Ukraine, have shortened supply chains, which, paradoxically, has positively impacted environmental aspects.
What challenges does the industry face in implementing new technologies?
J: The biggest challenges are high implementation costs and a shortage of specialists. AI requires significant investments, and the number of experts in the market is limited. Moreover, many smaller companies fear the complexity and potential costs of implementation. This is why the support of technology providers, who can not only deliver solutions but also help implement them effectively, is so crucial.
Another significant challenge is the changing employment structure. While automation may reduce the number of traditional jobs, it also opens up new opportunities that require workers to acquire new skills.
What technological trends will dominate 2025?
J: A key trend will be the digital transformation of companies. Digitalization allows businesses to fully simulate production processes and optimize every stage, from material supply to the efficiency and speed of individual machines, reducing errors and increasing efficiency. It also enables accurate forecasting without interfering with real processes, saving time and resources.
Predictive machine maintenance will also be a critical area. Real-time data analysis allows for better prediction of failures and more efficient service planning. This not only reduces the risk of downtime but also contributes to more sustainable resource management.
Another important trend is the automation of production, with increased use of mobile robots and automated transport systems. However, this is not just about technology but also about the readiness of factories for such changes. Many companies are still at a very basic level of automation. Simplifying systems will also be a priority—sometimes the simplest solution is the best, even if engineers have a tendency to overcomplicate things (laughs).
Does Mitsubishi Electric have innovations that align with these upcoming industry trends?
J: Absolutely. We have been at the forefront of innovation for years. Trends like energy efficiency and production digitalization have been part of our DNA for a long time. It’s not that we suddenly discover new directions—we actively shape them.
Digital manufacturing, AI implementation, and data analysis are areas where we have been operating for years, offering proven, innovative solutions. The market is now maturing for our solutions, and we are ahead of the competition, backed by experience and knowledge gained from working with numerous clients.
What technologies do you see as "game-changers" in factory automation over the next decade?
J: The real game-changer in factory automation will be the implementation of AI in equipment maintenance. AI can extend the lifecycle of machines and make production significantly cheaper. Imagine systems capable of predicting failures and taking preventive measures early on. This avoids costly downtimes and increases the efficiency of the entire production process.
The main challenge that might delay the full implementation of such solutions is the immense computational power required for AI to function. This can be a barrier for now, but with technological development and cost reductions, this problem will be resolved. In an "ideal world," advanced AI will become the standard, and its implementation will no longer be prohibitively expensive.
